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Easyflag 3000 is a special Brinell hardness tester with integrated milling system, developed for solving the typical issues of radial drill hardness testers, unable to properly bear loads higher than 3000 kg (Brinell 10/3000 hardness test + the force needed to hold the piece) nor the vibrations induced by the surface preparation process. Its special configuration, along with the self-learning functionalities, allow to perform series of hardness tests on components of different sizes: whether you need to test big forgings, or smaller castings or even heat treated parts, Easyflag 3000 is the hardness testing solution for you. These features make this special hardness testers the go-to choice for those forges and metallurgy companies which need to improve their hardness testing routine, transforming it into a true production process.
Find out more about Easyflag 3000 hardness tester for forgings, and its smaller version Mini Easyflag, and of course do not hesitate to contact us for further information!
Easyflag 3000 is an industrial hardness testing machine which, as the name suggests, has a “flag” configuration, making it a radial hardness tester. It is extremely sturdy and reliable, characteristics which make it the ideal hardness tester for forges, foundries, heat treatments and metallurgy in general.
Therefore, Easyflag 3000 series is suitable for Brinell hardness tests on medium as well as large and heavy components, such as casts and forged parts.
In fact, it finds numerous uses thanks to its versatility, deriving from the possibility to rotate through 180° (or, if needed, even 360° with the insertion of additional pallets).
This casts and forgings hardness tester is available in 2 versions, according to the productivity needs: one fully automatic (Big Easyflag) with larger dimensions and a smaller one, with manual axes (Mini Easyflag), respectively with hardness testing surfaces of 5.500×3.250 mm and 2.650×2.000 mm.
ONE OF OUR “FLAGSHIPS”, EASYFLAG 3000 IS THE PERFECT HARDNESS TESTER FOR FORGES, HEAT TREATMENT AND STEEL FACTORIES
ACCORDING TO STANDARDS: UNI EN ISO 6506-1 / UNI EN ISO 6508-1 / ASTM E-10 / ASTM E-18
One of the strengths of this industrial durometer, is the fact that the entire test cycle (surface cleaning, indentation, hardness recognition, data storage) is performed by the Easydur head with built-in milling system, offering numerous advantages in terms of quality, reliability and productivity and allowing to move human resources to other tasks.
In fact, the process of manual grinding of the surfaces, typical of the classic Brinell hardness testing process employed in forges, steel mills and foundries, is no longer required: with a single hardness head, Easyflag 3000 can remove any rust, mill scale and slag, and allow to test the hardness of rough metals, steel, cast iron.
Since milling depth can be set from 1 to 5 mm, this hardness tester can perform a true material characterization at different depths, on the same sample, or on multiple pieces, of different heights, without any problem.
The machine head moves along 3 main axes, all automatic and programmable, and each test cycle lasts about 1 minute. For particularly difficult tests, just like a normal milling machine, both the speed and the milling depth can be programmed. This feature allows to test every product from the industries of forgings, castings and heat treatments
If the heavy-duty durometer is equipped with our Self-learning System, the operator only needs to position the parts and give the start, then the radial hardness tester will work autonomously.
This thanks to UniverseEd, the proprietary hardness testing software developed by Easydur, and to the extreme care in the selection of the best hardware components.
Moreover, Easydur accepts the Industry 4.0 challenge and enables all its hardness testers to work according to this paradigm, employing the OPC-UA protocol.
MAXI EASYFLAG 3000 AND MINI EASYFLAG 3000 ARE 100% MADE IN ITALY
- The solid steel structure is firstly electro-welded, then it undergoes a stress relief treatment
- Resolution: 100,000 divisions
- Camera resolution: 5 Megapixel
- Milling depth can be set from 0 to 5mm
- Fully-automatic Axes
HARDNESS TESTING METHODS
OUR SOFTWARE ALLOWS TO PERFORM THE MOST COMMON HARDNESS TESTS TYPICAL OF THE METALLURGY SECTOR
- BRINELL
- HBW1/30 – HBW2.5/15.625 – HBW2.5/31.25 – HBW2.5/62.5 – HBW2.5/187.5 – HBW5/25 – HRW5/62,5 – HBW5/125 – HBW5/250 – HBW5/750 – HBW10/100 – HBW10/250 – HBW10/500 – HBW10/1000 – HBW10/1500 – HBW10/3000 HBWT2,5/62,5 – HBWT2,5/187,5 – HBWT5/125 – HBWT5/250 – HBWT5/750 – HBWT10/500 – HBWT10/1000 – HBWT10/1500 – HBWT10/3000
- ROCKWELL
- HRA – HRB – HRC – HRD – HRE – HRF – HRG – HRH – HRK – HRL – HRM – HRP – HRR – HRS – HRV HR15N/T/S/W/X/Y – HR30N/T/S/W/X/Y – HR45N/T/S/W/X/Y
SPECIFICATIONS OF EASYFLAG SERIES: HARDNESS TESTER FOR FORGINGS
- EASYFLAG
- Working height Z
- Min: 850mm
- Max: 2.500mm
- Total stroke: 1.650mm
- Forward-backward head movement (Y)
- Max: 2.000mm
- Min: 620mm
- Total stroke: 1.380mm
- MINI EASYFLAG
- Working height Z
- Min:400mm
- Max: 1.500mm
- Max: 1.100mm
- Forward-backward head movement (Y)
- Max: 1.000mm
- Min: 425mm
- Total stroke: 570mm
EASYDUR HARDNESS TESTER FOR FORGINGS, CASTINGS AND HEAT TREATED COMPONENTS CAN BE TOTALLY CUSTOMIZED ACCORDING TO YOUR SPECIFIC NEEDS
- Self-learning
- Industry 4.0 (OPC-UA protocol)
- Motorized Y axis (Mini Easyflag)
- Motorized X axis (Mini Easyflag)
